機柜的結(jié)構(gòu)、材料選擇以及表面防護等方面具有如下特點：

　　The structure, material selection, and surface protection of the cabinet have the following characteristics:

　　1、機柜框架

　　1. Cabinet frame

　　柜體框架采用2mm厚高強度冷軋鋼板（根據(jù)用戶需要也可以采用高強度電解鋼板或高強度敷鋁鋅鋼板）焊接式框架結(jié)構(gòu)，整體具有較高的強度和剛度，不易變形；機架有良好的加工和裝配工藝性、搬運性能和良好的導(dǎo)電（接地）性能。機架各部件（包括安裝支承部分）在所需安裝重量4倍以上載荷下，不發(fā)生過量變形和損壞。機架各接地點（螺孔、螺柱）與機架各金屬件之間的電阻應(yīng)小于0.01歐姆。各接地螺柱（孔）應(yīng)為M8銅質(zhì)或不銹鋼質(zhì)。機架頂部和底部，設(shè)計有良好的安裝、搬運接口，接口緊固螺紋為M12。機架的上、下分別設(shè)有可滿足整機配置時的出線口，且原則上電源線和信號線應(yīng)分開出線。光纖出口處應(yīng)有專門套管保護。上部應(yīng)設(shè)有與線纜橋架相聯(lián)的接口；骨架上以25mm為間隔排布模數(shù)孔，柜架裝配便利而又異常堅固。整個框架由橫向和縱向螺栓精確聯(lián)接，框架結(jié)構(gòu)免維護。

　　The cabinet frame adopts a 2mm thick high-strength cold-rolled steel plate (high-strength electrolytic steel plate or high-strength aluminum zinc coated steel plate can also be used according to user needs) welded frame structure, which has high strength and rigidity as a whole and is not easy to deform; The rack has good processing and assembly processability, handling performance, and good conductivity (grounding) performance. All components of the rack (including installation support parts) shall not undergo excessive deformation or damage under a load of more than 4 times the required installation weight. The resistance between the grounding points (screw holes, bolts) of the rack and the metal parts of the rack should be less than 0.01 ohms. Each grounding stud (hole) should be made of M8 copper or stainless steel. The top and bottom of the rack are designed with good installation and handling interfaces, and the interface fastening thread is M12. The upper and lower parts of the rack are respectively equipped with outlet ports that can meet the maximum configuration of the whole machine, and in principle, the power line and signal line should be separated for outlet. There should be a dedicated sleeve for protection at the fiber optic outlet. The upper part should have an interface connected to the cable tray; Modular holes are arranged at intervals of 25mm on the skeleton, making cabinet assembly convenient and exceptionally sturdy. The entire frame is precisely connected by horizontal and vertical bolts, and the frame structure is maintenance free.

　　2、充電模塊插框

　　2. Charging module plug-in frame

　　充電模塊的安裝部分采用了插框固定式結(jié)構(gòu)，保證了充電模塊帶電插拔的配合精度，使帶電插拔操作可靠，同時也使柜體平面布局更加協(xié)調(diào)美觀；為避免因部件推拉安裝過程金屬表面滑動摩擦損傷而導(dǎo)致生銹，監(jiān)控模塊和充電模塊等推拉安裝式部件的滑動導(dǎo)軌采用不銹鋼材料。

　　The installation part of the charging module adopts a plug-in frame fixed structure, ensuring the precision of the charging module's live plugging and unplugging, making the live plugging and unplugging operation safe and reliable, and also making the cabinet layout more coordinated and beautiful; To avoid rust caused by sliding friction damage on the metal surface during the push-pull installation process of components, the sliding guide rails of push-pull installation components such as monitoring modules and charging modules are made of stainless steel material.

　　3、機柜前門

　　3. Cabinet front door

　　機柜前門采用周邊為2mm厚高強度冷軋鋼板，中間為5mm鋼化玻璃鑲嵌結(jié)構(gòu)。前門美觀大方，透視度高，堅固，前門開啟轉(zhuǎn)角大于120度，并配有拉桿扭轉(zhuǎn)式鎖，采用三點鎖定，并在機柜前門或經(jīng)常開合處設(shè)計防撞、減振裝置；前門通風(fēng)孔根據(jù)防護等級分為兩種形式：柜體防護等級為IP30時，前門通風(fēng)孔為六角網(wǎng)孔；柜體防護等級為IP41時，前門通風(fēng)孔為百葉窗孔。

　　The front door of the cabinet is made of 2mm thick high-strength cold-rolled steel plate on the periphery and 5mm tempered glass embedded structure in the middle. The front door is beautiful and elegant, with high perspective, safe and sturdy. The opening angle of the front door is greater than 120 degrees, and it is equipped with a lever twist safety lock, which adopts three-point locking. Anti collision and vibration reduction devices are designed at the front door or frequently opened and closed parts of the cabinet; The front door ventilation holes are divided into two forms according to the protection level: when the cabinet protection level is IP30, the front door ventilation holes are hexagonal mesh holes; When the cabinet protection level is IP41, the front door ventilation hole is a louver hole.

　　4、機柜后門      柜體采用雙開式后門，每扇后門開啟轉(zhuǎn)角大于90度。后門開啟采用拉桿扭轉(zhuǎn)式鎖，并在內(nèi)側(cè)備有文件框以方便現(xiàn)場工作。為提高剛度和防止變形，其門板焊有加強筋。后門上的通風(fēng)網(wǎng)與前門下部及充電模塊插框上部設(shè)有的通風(fēng)網(wǎng)，使冷、熱空氣形成對流，以增強散熱效果。

　　4. The cabinet adopts a double opening rear door, with each rear door opening angle greater than 90 degrees. The rear door adopts a lever twist safety lock for opening, and there is a file box on the inside for convenient on-site work. To improve rigidity and prevent deformation, the door panel is welded with reinforcing ribs. The ventilation network on the rear door, along with the ventilation network on the lower part of the front door and the upper part of the charging module plug-in frame, creates convection between cold and hot air to enhance heat dissipation.

　　5、確保良好的接地

　　5. Ensure good grounding

　　為保證機柜自身以及機柜內(nèi)部各器件具有良好的接地性能，機柜框架的下方設(shè)有M12壓焊式銅螺柱，用于與接地網(wǎng)相連。機柜的下方設(shè)有截面積不小于100mm2的接地銅母排，并可靠固定在壓焊于機柜框架的銅螺柱上。各器件安裝板及側(cè)橫梁均采用高強度無花鍍鋅鋼板。減少了噴漆和電鍍工藝，保護環(huán)境，符合ISO-14001環(huán)境管理國際的規(guī)定。各器件安裝板、側(cè)橫梁、機柜的內(nèi)門、后門均采用截面積不小于6mm2的鍍鋅銅質(zhì)導(dǎo)電帶或多股銅線與接地銅母排連接，以確保良好的接地。

　　To ensure good grounding performance of the cabinet itself and its internal components, M12 pressure welded copper bolts are installed below the cabinet frame for connection to the grounding grid. There is a grounding copper busbar with a cross-sectional area of not less than 100mm2 below the cabinet, and it is reliably fixed on the copper bolts that are pressure welded to the cabinet frame. The installation plates and side beams of each component are made of high-strength, flower free galvanized steel plates. Reduced spray painting and electroplating processes, protected the environment, and complied with ISO-14001 environmental management international regulations. The installation plates of each device, side beams, and the inner and rear doors of the cabinet are all connected to the grounding copper busbar using galvanized copper conductive tape or multiple copper wires with a cross-sectional area of not less than 6mm2 to ensure good grounding.

　　6、的表面防護      機柜表面在經(jīng)過嚴(yán)格的除油、除銹和磷化處理后，噴涂兩層底漆，并采用靜電粉體烤漆工藝完成表面噴塑。機柜防腐等級為戶內(nèi)防中等腐蝕型：F1。機柜表面噴涂采用小皺紋塑粉，以滿足電力行業(yè)關(guān)于屏柜表面無反光、不耀眼的視覺要求。其塑粉不含有危險化學(xué)物質(zhì)、鉛或其他重金屬，并具有、無臭、無污染及附著力強的優(yōu)點。涂層外觀色澤柔和、協(xié)調(diào)，質(zhì)量優(yōu)異。

　　6. High quality surface protection cabinets undergo strict degreasing, rust removal, and phosphating treatment on their surfaces, followed by two layers of primer spraying and surface coating using electrostatic powder coating technology. The anti-corrosion level of the cabinet is indoor medium anti-corrosion type: F1. The cabinet surface is sprayed with small wrinkle plastic powder to meet the visual requirements of the power industry for non reflective and non dazzling screen cabinet surfaces. Its plastic powder does not contain hazardous chemicals, lead, or other heavy metals, and has the advantages of being non-toxic, odorless, pollution-free, and having strong adhesion. The coating has a soft and harmonious appearance, with excellent quality.

　　7、機柜的標(biāo)準(zhǔn)化、模塊化設(shè)計

　　7. Standardization and modular design of cabinets

　　目前公司對標(biāo)準(zhǔn)化、模塊化系數(shù)的初步要求是不小于70%，不過還應(yīng)該根據(jù)產(chǎn)品客戶化要求的不同而有所區(qū)別。為達(dá)到較高的標(biāo)準(zhǔn)化、模塊化系數(shù)，應(yīng)遵循以下一些通用準(zhǔn)則：柜體外觀標(biāo)準(zhǔn)化，公司維諦EG110色（小皺紋灰白色）；柜體尺寸標(biāo)準(zhǔn)化，有800寬X600深X2260高（mm），600寬X600深X2260高（mm）兩種標(biāo)準(zhǔn)；機柜各單元模塊化,可將柜體分解成平行小裝配單元，盡量采用積木式結(jié)構(gòu)，以利于提高生產(chǎn)率、降低工藝復(fù)雜程度。(一般可分解為交流單元、監(jiān)控單元、模塊單元、直流饋出單元、維護單元、防護單元等)。

　　At present, the company's preliminary requirement for standardization and modularization coefficient is not less than 70%, but it should also be differentiated according to the different customer requirements of the product. To achieve a high degree of standardization and modularity, the following general principles should be followed: standardization of cabinet appearance, the company recommends Weidi EG110 color (small wrinkles gray white); The cabinet size is standardized, with two standards: 800 wide X600 deep X2260 high (mm) and 600 wide X600 deep X2260 high (mm); Each unit of the cabinet is modularized, and the cabinet can be decomposed into parallel small assembly units, using a modular structure as much as possible to improve productivity and reduce process complexity. (Generally can be decomposed into AC unit, monitoring unit, module unit, DC feed out unit, maintenance unit, protection unit, etc.).

　　8、機柜方便的安裝維護和使用

　　8. Convenient installation, maintenance, and use of cabinets

　　為方便設(shè)備運行過程的維護和檢修，對裝有器件的機柜面板采用開啟靈活的內(nèi)門形式，柜體內(nèi)配有照明和單相交流220V電源插座。

　　For the convenience of maintenance and repair during the operation of the equipment, the cabinet panel equipped with components adopts a flexible inner door form, and the cabinet is equipped with lighting and single-phase AC 220V power sockets.

　　許多零部件的壽命較短，有的容易發(fā)生故障，在整個產(chǎn)品的壽命周期內(nèi)需要多次更換，如保險裝置，防雷裝置、風(fēng)扇、電源、光器件等，為更換損壞零部件而拆卸的零部件數(shù)量不超過2個（其中一個可能是蓋板、門等，另外一個可能是緊固件）;另一方面，有許多零部件在使用過程中需要清洗、檢查等例行的維護，如防塵網(wǎng)等。這些零部件的可拆卸性和可維護性符合以下規(guī)則：易損、易壞零部件、器件安排在比較明顯、容易更換的位置且用戶進行維護的零部件要采用易拆卸的裝聯(lián)方式，如卡接、插接(如接插件連接)、螺紋連接等，而避免采用半性連接或性連接方式。

　　Many components have a short lifespan and are prone to failure, requiring multiple replacements throughout the entire product lifecycle, such as safety devices, lightning protection devices, fans, power supplies, optical components, etc. The number of components disassembled to replace damaged parts should not exceed 2 (one of which may be a cover plate, door, etc., and the other may be a fastener); On the other hand, there are many components that require routine maintenance such as cleaning and inspection during use, such as dust nets. The disassembly and maintainability of these components comply with the following rules: vulnerable and easily damaged components, devices arranged in prominent and easily replaceable positions, and components maintained by users should use easily detachable assembly methods, such as card connections, plug connections (such as connector connections), threaded connections, etc., while avoiding semi permanent or permanent connections.

　　9、機柜邊框、棱角做光滑處理

　　9. Smooth the cabinet frame and edges

　　機柜的邊框、棱角以及任何可觸及的地方，不能有毛刺、尖銳棱邊等可能對操作者或線纜造成損壞的可能性。在裝配時，可能產(chǎn)生機械割刮傷的地方有：整機機柜的內(nèi)外邊框，貼板名條棱邊，插框、部件著手的地方，電纜走線的走線槽或走線條以及靠近走線的棱邊，電纜進出線的進出線口等。我司柜體結(jié)構(gòu)設(shè)計時考慮充分倒圓，或者增加卷邊以及使用噴砂等去毛刺措施。出線孔光滑，經(jīng)充分倒圓或者采用翻邊的形式或者套防護套，以保證走線及維護操作。

　　The frame, edges, and any accessible areas of the cabinet must not have burrs, sharp edges, or any other potential damage to the operator or cables. During assembly, there may be mechanical cuts and scratches on the inner and outer frames of the machine cabinet, the edges of the nameplates, the places where the frames and components are handled, the cable trays or lines for cable routing, and the edges near the routing, as well as the cable entry and exit ports. When designing the cabinet structure of our company, we consider fully rounding, adding curled edges, and using deburring measures such as sandblasting. The outlet holes are smooth and have been fully rounded or flanged or covered with protective sleeves to ensure safe wiring and maintenance operations.

　　10、機柜防靜電設(shè)計

　　10. Cabinet anti-static design

　　機柜有可靠的防靜電接地裝置，地電阻小于4Ω。防靜電地線不得與電源零線相接，不得與防雷地線共用，使用三相五線制的供電時，其地線可以作防靜電地線。機柜的接地系統(tǒng)，包括限流電阻和連接端子連接可靠并具有一定載流能力，限流電阻阻值選擇應(yīng)保證漏泄電流不超過5mA，機柜內(nèi)的金屬零件設(shè)計避免有尖銳邊緣，以免引起二次電弧。

　　The cabinet has a safe and reliable anti-static grounding device with a ground resistance of less than 4 Ω. The anti-static grounding wire shall not be connected to the neutral wire of the power supply, nor shall it be shared with the lightning protection grounding wire. When using a three-phase five wire power supply, its grounding wire can be used as an anti-static grounding wire. The grounding system of the cabinet, including the current limiting resistor and the connection terminal, should be reliably connected and have a certain current carrying capacity. The selection of the current limiting resistor resistance should ensure that the leakage current does not exceed 5mA. The metal parts inside the cabinet should be designed to avoid sharp edges to prevent secondary arcing.

　　11、機柜環(huán)境防護設(shè)計

　　11. Cabinet environmental protection design

　　環(huán)境防護能力設(shè)計，主要包括防水、防塵、散熱保溫、防鼠防蟲和防惡意損壞。

　　Environmental protection capability design mainly includes waterproof, dustproof, heat dissipation and insulation, rodent and insect prevention, and malicious damage prevention.

　　所有進風(fēng)口處均根據(jù)客戶要求設(shè)計有防水防塵措施，我司交直流防護標(biāo)準(zhǔn)為IP30和IP41。防塵網(wǎng)材料采用不銹鋼網(wǎng)；防塵網(wǎng)的結(jié)構(gòu)便于吸塵器進行清理。所用防塵網(wǎng)及安裝件有良好的防火阻燃性能。機柜可以有效地防止老鼠的進入，所有進、出線口，通風(fēng)口和外部接口，均設(shè)計有防鼠結(jié)構(gòu)，即工作狀態(tài)下，不得有15×15mm2以上的外部孔洞。線纜接口處的活動蓋板，有緊固以防鼠類擠入。

　　All air inlets are designed with waterproof and dustproof measures according to customer requirements. Our company's AC and DC protection standards are IP30 and IP41. The dust-proof mesh material adopts stainless steel mesh; The structure of the dust net is convenient for cleaning with a vacuum cleaner. The dust-proof net and installation components used have good fire and flame retardant properties. The cabinet can effectively prevent the entry of mice. All inlet and outlet ports, ventilation openings, and external interfaces are designed with anti mouse structures, which means that there should be no external holes of more than 15 × 15mm2 in working condition. The movable cover plate at the cable interface is fastened to prevent rodents from entering.

　　12、機柜外包裝箱設(shè)計

　　12. Design of outer packaging box for cabinet

　　我司機柜外包裝箱均采用立式木箱包裝，分為國內(nèi)立式木箱包裝及出口立式木箱包裝，采用實木材料，鋼帶鐵扣鑲扣邊框，美觀且牢固易拆裝，適用于出口及國內(nèi)物流包裝。

　　The outer packaging boxes of my driver's cabinet are all packed in vertical wooden boxes, which are divided into domestic vertical wooden box packaging and export vertical wooden box packaging. They are made of solid wood materials, with steel strips and iron buckles embedded in the frame, which are beautiful, sturdy and easy to disassemble, suitable for export and domestic logistics packaging.

　　13、機柜線性尺寸的未注公差

　　13. Unmarked tolerances for linear dimensions of cabinets

　　機柜線性尺寸的未注公差按GB/T 1804-92m級執(zhí)行。

　　The unmarked tolerance of the linear dimensions of the cabinet shall be implemented in accordance with GB/T 1804-92m level.

　　本文由 濟南機箱機柜  友情奉獻(xiàn).更多有關(guān)的知識請點擊  http://cnshanqi.com/   真誠的態(tài)度.為您提供為的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻(xiàn).敬請期待.

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